http://audirevolution.net/forum/index.php?topic=267.0 last page
and the RS4 motor is substantially stronger, all forged rotating assembly and better alloys. The S5 4.2 is also stronger than the mpi 4.2 (all forged), though it has a weaker alloy for the rods iirc.
the big thing is the forged pistons with the 4000 seires Al instead of 2000 (I’m on my phone, cant recall exactly). The mpi 4.2 pistons expand much quicker than the fsi pistons (due to the metallurgy). When audi redesigned the 4.2 for the mpi motors they upped the silicon content (along with switching from a chemically to mechanically al stripped bore lining). This change resulted in the block expanding slower than the older 4.2s.
Since the Alusil blocks have super tight tolerances (piston gap is a hair thickness etc), the expansion rates are very important to ensure a contact free environment. With the mpi 4.2 contact is unfortunately common (explains the scorred cylinders) under normal conditions, then with the added heat of fi the pistons really like to stick to the bore.
The rods arent much better though, they dont like much more than 450wtq it seems (jay’s car w/ spray used to make 500wtq+, that bent 7 of the rods).