Great question
Ill add some more, and let the experts correct me if Im wrong about anything…
Heat soak can lead to earlier detonation (detected by the knock sensors). To decrease detonation, the ECU on the S6 will start pulling timing. This decreases power.
While detonation could potential cause severe issues, I dont think it necessarily does in the S6 due to heak soak, because the engine will just keep pulling the timing, and decreasing power, until there is little to no detonation being detected.
Here is an article on detonation (not Audi specific) and mention of heat soak
http://www.autospeed.com/cms/article.html?&title=Dodging-Detonation-Part-One&A=111608
Some vehicles are also very sensitive to driving conditions. If the car is idling around in traffic for extended periods, the resulting heat-soak in the intake manifold, induction system and under-bonnet heat can lead to detonation when you resume driving.
Part longevity issues due to heat soak - I have been trying to see if there is a link between the really hot engine bay in the S6, and the premature failure of plastic parts (e.g. intake manifold pieces, water pump housing, etc). At this time, I dont think there is enough evidence of part failure due to heat soak. The plastic parts inside the intake manifold are prone to failure, at a level much higher then I am aware other Audis that I am familiar with. However, this could be due to a design issue, and it would be very hard to link it to heat soak, without doing extensive testing.
There are two cats right behind the engine that, like all cats, get extremely hot. It would be interesting to see if the cylinders that flow into those cats, have greater amount of detonation, cylinder wear, carbon on the back of the valves, etc.
On the other Audis I have worked on (C5 v8 4.2 with S8 heads, modified exhaust), some cylinders seem to ‘knock’ earlier than others. This can be due to how the exhaust flows differently out of certain cylinders.
But, from what I understand, you can’t necessarily determine the level of actually detonation on each cylinder, with the factory knock sensors. Experts, please correct this if wrong. The knock sensors will pick up the ‘knock’ more from the cylinders that they are closer to. I am not sure if this is the case on the v10.
These are my timeslips from a 1/4 mile run. What is interesting, is that they are VERY consistent
http://ep1.pinkbike.org/p4pb11847770/p4pb11847770.jpg
My friend who performed the testing did his best to keep the engine bay cool in between runs by leaving the hood open, and provide cool down between runs. The day was a warm day in mid summer (IIRC)
Considering of the consistency of the performance results, there are a few possible scenarios:
- Heat soak occurs very quickly
The S6 engine bay gets very hot, very fast, and is never really running at optimum power levels due to timing pull. This could explain where car magazines and Audi, report much better 1/4 runs, that seem impossible to duplicate under normal conditions.
- Heat soak has little effect with the factory tune
Maybe the car is designed to run ‘hot’ and the factory tune is set conservative. Further logging and testing of a stock car could confirm this. Ill have to talk to my Tuner and see if he logged more data during the stock runs.
The stock ECU (and most tunes) adjust the timing as the ECU learns how close to optimum it can go without detonation. So, even if the car runs at the base level of the factory tune, it doesnt mean it is running at optimum power levels. You would have to look at the tune, establish the baseline, and then see how far it was willing to adjust. Then do some logging of a healthy stock car, and see how far the timing is actually advanced (or pulled) during normal spirited driving, after the car has had sufficient time to adjust to the octane gas being used, and other environmental factors.
- The ‘cool down’ measures performed at the track were enough to avoid heat soak for the three runs.
This is another possibility. Further testing would be needed to confirm.
With the stock v10 S6, there is only so much investigation that can be done, unless someone really has a lot of time to log the stock car under different conditions, and figure out exactly how the heat soak effects performance.
What we have done instead with the project car, is make the assumption that the v10 will operate, and respond to modifications, much the same way the B6/B7 S4, v8 S5, B6/B7 RS4, etc, have reacted. In those cars, repeated hard runs would cause heat soak, and then the engine subsequently pulls timing, decreasing power. Products like the JHM intake spacers allow cooler IAT temps for a prolonged period, before heat soak becomes an issue.