I know and helped build a few sets of the JHM headers in my free time. When there I can tell you that JHM did test with a 2.5 on the RS4 then they stepped up to the 2.75. This wasnt a just jump into 2.75 they tested it for several months.
I know this has been said on several posts over on several forums. I just thought I would add it here.
Price wise knowing what it takes to make certian parts. I can tell you that for 321 stanless 2.75 is expensive.
each foot of 304 Virgin stainless (not cheap crap) is going to be 17-20$ a foot when you add in shipping you can call it almost 20$ a foot. now keep in mind you can get non virgin non thick wall exhaust piping but when you realize that the JHM 2.75 exhaust dosent drone you know why they get thick wall.
your talking over 14feet of exhaust 14 at 20$ = 280$ for each side = 560 for the over all length of pipie
add then the mufflers at say 200$ each so thats 400$ in mufflers then tips then clamps welding then hangers. Each bend costs money. and you can see why the catback is priced where its at.
For this part we were talking about the Dps
Well the flanges are going to be very expensive say 100$ then the Vbands they are 100$ then the flex joints the 2.5 ones I found were 60$ Each then the 02 bungs maybe 25 each Then the bends are more money 2.5 feet of pipe on each site. thats another 100
So your over 500$ for the dps in parts and you haven’t welded anything yet. You did add the bracket and the hangers.
I used to think exhaust was cheap. You can get a magnaflow exhaust for cheap. Its 4 series stanles it wont fit and it will get Scarface rust.
Its all about materials and quality. When you look at what your getting Vs what other charge I think its a good price but I see what goes into it so I think there not charging enough