Isn't the B7 RS4 motor the same as the 4.2 in the (insert random Audi 4.2 here)

Answer: No!

I saw NWS4guy make a comment on another forum that made me realise people really don’t understand that there are about half a dozen 4.2 Audi V8 engines just from the last 6-7 years alone. He erroneously said “As for no RS car will share an engine with a lesser car WTF do you call putting the 4.2 from the B7 in the RS4?”

The MPI 4.2 in the B6/7 S4 is entirely different again from the S5/Q7 FSI engine…but that’s another thread altogether. Here’s a nice list of differences from Audi’s study guide for those wondering. Here’s what Audi says about the ‘high revving’ 4.2 FSI (R8/RS4) vs. the ‘standard’ 4.2 FSI (Q7, S5) with some modifications to the info from jstahmann.

[quote=Audi]The main technical differences between the base engine and the high-revving engine lie in the following:

  • Crankshaft/connecting rods/pistons
  • Timing gear
  • Cylinder head
  • Oil supply
  • Engine cooling
  • Intake path
  • Exhaust system
  • Engine management

The cylinder crankcase of the high-revving engine was machined to higher specifications due to the higher stresses in this component. To minimize warping of the cylinder manifolds, the crankcase is honed under stress. For this purpose, a honing template is attached to the crankcase before the honing process in order to simulate the warping of the bolted-on cylinder manifold.

Modifications to High-revving Engine
At very high engine speeds, axial vibration occurs due to the unbalance in the single-mass damper. This can cause the crankshaft to break.

To avoid this vibration, a dual-mass damper without unbalance is employed in the high-revving engine. To compensate for unwanted engine vibration, heavy metal inserts are integrated in the first and eighth crank journals by way of unbalance.

Connecting Rod
Cracked connecting rods made of 36MnVS4 are used in the basic engine, while the conventionally split connecting rods in the RS4 engine are made of 34CrNiMo8, for strength.

In addition, the geometry and tolerances of the
connecting rods were reduced on the high revving version of the 4.2L V8 FSI engine.

Bearing journals diameter: 54 mm
Bearing bushings: 1.4 mm thick, 15.25 mm wide
Length of bushing: 0.20 mm diameter rolled
Connecting rod length: 154 mm

Piston
For strength reasons, forged pistons with a slightly higher weight than conventional pistons, are used. Both engines have the same piston geometry.
Piston weight without rings: approximately 290 g (10 oz)
Piston pin: 0.20 mm x 0.11.5 mm x 40 mm

High-revving Engine

  • 3/8" simplex sleeve-type chains are used here. Their advantage is their reduced wear and higher stress resistance at high engine speeds. In this case the idler gears have 38 and 19 teeth. The camshaft sprockets have 25 teeth.

Different Features of the High-revving Engine

  • To match the higher engine power output and RPM, the following cylinder head components were modified:
  • Intake ports are charge optimized (based on larger cross-sections)
  • Intake valves are chrome-plated hollow stem valves (for weight reduction)
  • Valve springs are made of a material with higher tensile strength and also have higher spring force
  • To meet the higher fuel requirements, the injectors are designed for higher flow rates.
  • Roller rocker arms are more robustly designed, with peened rollers for higher strength
  • Camshafts have different timings and larger opening lengths
  • Intake valve opening angle 230 crank angle degrees
  • Exhaust valve opening angle 220 crank angle degrees
  • The lifters were adapted from the 3.2L V6 engine found in the TT and A3. They have a larger ball stroke which, in the course of testing, proved advantageous for the high-revving engine (with regard to the inflation of the hydraulic valve clearance compensation element).
  • The cylinder head has a modified water jacket which circulates coolant to the area between the intake port and the injector, thereby reducing the temperatures in the cylinder head combustion chamber plate.
  • Due to a modified camshaft drive reduction ratio, the camshaft adjuster has 25 teeth for the chain drive, as opposed to 30 teeth in the basic engine.

In the more highly stressed high-revving engine, an additional oil-air heat exchanger is used to minimize the oil temperature even at high engine load. This additional heat exchanger is operated in parallel with the heat exchanger via a thermostat.

Audi RS4 Sump
A reliable supply of oil in all driving situations is critical, especially in a sports car such as the RS4. The oil supply system in the high-revving engine was designed for racing applications in which it is subjected to lateral
acceleration of up to 1.4 g. To ensure this, the sump in the RS4 has an additional system of flaps.

Design
Four flaps, whose axis of rotation is parallel to the longitudinal axis of vehicle, are arranged inside a housing. Each of the flaps opens toward the inside of the intake end of the oil pump.

Function
When the vehicle is cornering, the oil flows inside the sump toward the outside of the corner. The two flaps facing the outside of the corner close and hold the oil in the sump intake. At the same time, the two flaps facing the inside of the
corner open to allow additional oil to flow into the intake. This ensures a sufficient supply of oil to the oil pump.

The intake system of the RS4 engine was designed with emphasis on maximum flow control. Pressure loss is minimized by a large cross-sectional areas in the Mass Air Flow (MAF) Sensor G70 and air intake pipe in combination with a 90 mm diameter throttle valve.

To ensure a sufficient supply of air to the engine at high RPM, the power flap in the air filter is opened at engine speeds higher than 5000 RPM and at road speeds higher than 200 kph.
The power flap is opened and closed by a vacuum
actuator which is map-controlled by the ECM via the Intake Air Switch-Over Valve N335.

The sand cast aluminum (should be magnesium) intake manifold was designed specifically to match the sporty characteristic of the engine. In contrast to the basic engine, maximum torque is produced at higher engine RPM. At this engine speed, the intake manifold changeover valve would be switched to the short path for higher power output.

Spark Plugs
In contrast to the Audi Q7, spark plugs with a higher heatrating (colder plugs)* are used because the RS4 engine is subjected to higher thermal stresses.

  • applies to NGK spark plugs

Injectors
Due to the higher fuel demand and the shorter window of time available for injection at very high engine speeds, the RS4 engine is fitted with larger injectors than the Audi Q7 engine.
[/quote]

R8 also has different intake and exhaust manifolds besides the sump

X2 ^

Good info Saki, the study guide is awesome and informative.

Obvo the intake would be different being mid engined, but what are the exhaust manifolds like? I’d like to see that.

I was going to link you here but this is not the vid I was thinking of. There is one where the motor and trans is out of the car and you can get a clear side shot of the exhaust manifold. This vid doesn’t show the exhaust manifold but does give you an idea of how different (I know it’s obvious) the layout of exhaust etc is. Also shows how much easier it is to bolt up two large snails…envious = me.

http://www.youtube.com/watch?v=Feh2GH-gDnE

still tri y but different routing, I have cad drawings on my laptop

intake mani could be the same design regardless of engine position, but the r8 has straight runners and twin tbs (iirc) vs the bent runners in the rs4

OT - who the hell would give Beem a negative karma?

prolly b5 guys as he was talking about efficiency.

Good read, it is amazing how many different 4.2 V8’s that Audi make

dunno, but I have a really good idea who gave me my 2 :smiley:

is there any way to check? I remember AZ let you put little comments too, I liked that system. It encouraged me to post more helpful stuff lol

no idea. It’s a bit of a mystery, this site.

I would bet a case of Cokes my two are from some combination of tweets and burningcoals. Those guys aren’t used to people not bowing at their feet because of their dyno sheets. They’re just like sear and b6guy42 and for a time kryptonik and of course ngng to a lesser extent…all guys who made it their personal mission to defend their tuning company and took it personally when people question the company or ask for more info. It’s unhealthy because they feel like people are attacking them. Fact is people are trying to get some clarity for the forum to protect and help people like them. They’ll realize one day that nobody was against them…they all do.

OT, Karma:

I really wish we could tell who gave the neg vs. pos. not because I’d have a vendetta against the person who gave me my negs…rather so I could find out what the issue was that caused it. If it was a matter of different opinions - that’s kinda shitty. If it was because I gave bad info, I would understand, but then I could go and CORRECT the bad info and make note of it. This to me would be a positive attribute. The idea behind the Karma rarting sounds good…but if someone doesn’t like you and they come on here and give you neg reps for BS reasons then people who don’t know you have valuable info to share will think you’re useless. I realize the masses will make up for or counter the negs with pos feedback but you get what I’m saying.

I guess there are pros/cons to everything.

Lets keep this thread on topic.

Discuss the karma thing here: http://audirevolution.net/forum/index.php?topic=401.0

Bumping this, can anyone confirm the r8 4.2 is the same. Aka would it be a suitable replacement?

Wow old thread bump FTW haha

Yea, well why start a new one when there is a thread that already has some of the info here. This isn’t AZ ;D

It’s mostly the same as discussed abov but not likely an easy replacement for example. Enough differences. I’m guessing.

Right, differences being, intake (easy swap), exhaust manifolds (easy swap), dry sump oil system. This is the one I question, I’m wondering if the blocks are exactly the same and it should still have provisions to swap in an oil pump. Or adapt the dry sump system.

why are you wondering?

All 4.2L’s VAG ever released. (MPI, FSI and TDI). Anyone want to take a crack at listing out which is which?


EC	kw	L	Dates		Make	Model	Notes
ABH	206	4.2	10/92-07/94	AUDI	S4	V8
ABH	206	4.2	10/91-11/93	AUDI	V8	"CN."/PR-K8L:
ABH	206	4.2	10/91-11/93	AUDI	V8	"KSA":V8 V8
ABH	206	4.2	08/91-11/93	AUDI	V8	PR-K8L:V8 V8
ABH	206	4.2	08/91-11/93	AUDI	V8	V8
ABZ	220	4.2	05/94-05/99	AUDI	A8	V8
AEC	213	4.2	09/94-10/97	AUDI	S6	V8
AEM	180	4.2	06/94-07/96	AUDI	A8	V8
AGH	210	4.2	04/97-12/98	AUDI	A8	"CN.","GUS": V8
AGH	210	4.2	07/95-07/96	AUDI	A8	V8
AHC	250	4.2	09/96-12/98	AUDI	S8	V8
AHK	240	4.2	06/96-10/97	AUDI	S6	
AKG	220	4.2	06/97-12/98	AUDI	A8	V8
AKH	250	4.2	08/97-12/98	AUDI	S8	V8
ANK	250	4.2	09/99-01/05	AUDI	S6	V8
AQF	228	4.2	10/98-09/02	AUDI	A8	V8
AQH	265	4.2	05/99-09/02	AUDI	S8	V8
AQJ	250	4.2	09/99-05/01	AUDI	S6	V8
ARS	220	4.2	04/99-05/01	AUDI	A6	V8
ARU	175	4.2	02/99-04/00	AUDI	A8	V8
ASG	220	4.2	04/99-01/05	AUDI	A6	V8
AUW	228	4.2	10/98-09/02	AUDI	A8	V8
AVP	265	4.2	05/99-09/02	AUDI	S8	V8
AXQ	228	4.2	12/02-11/06	VW	TOUAREG	
AXQ	228	4.2	06/05-11/06	VW	TOUAREG	TDI
AYS	265	4.2	05/99-09/02	AUDI	S8	"J..":V8
BAR	257	4.2	03/06-05/10	AUDI	Q7	
BAR	257	4.2	06/06-05/10	VW	TOUAREG	"USA", "CDN"
BAS	220	4.2	04/03-08/05	AUDI	A6	V8
BAT	246	4.2	04/04-07/06	AUDI	A6	
BAT	246	4.2	04/04-05/06	AUDI	A6	PR-F4S
BBK	253	4.2	01/06-03/09	AUDI	A4	
BBK	253	4.2	02/04-12/05	AUDI	A4	V8
BBK	253	4.2	11/04-06/08	AUDI	S4	
BBK	253	4.2	03/03-12/04	AUDI	S4	V8
BCS	265	4.2	05/99-09/02	AUDI	S8	"J..":V8
BCY	331	4.2	07/02-09/04	AUDI	RS6	V8
BFM	246	4.2	08/02-05/06	AUDI	A8	
BFM	246	4.2	08/02-05/06	AUDI	A8	V8
BFM	246	4.2	05/03-05/06	AUDI	A8L	
BFM	246	4.2	05/03-05/06	AUDI	A8L	V8
BGH	246	4.2	05/10-		VW	PHAETON	SRE
BGH	246	4.2	05/03-05/10	VW	PHAETON	V8
BGJ	246	4.2	05/03-05/07	VW	PHAETON	V8
BHF	253	4.2	11/04-06/08	AUDI	S4	"ROK"
BMC	235	4.2	01/05-10/07	AUDI	A8	TDI
BMC	235	4.2	07/05-10/07	AUDI	A8L	TDI
BNS	309	4.2	11/05-10/08	AUDI	RS4	
BNS	309	4.2	11/05-06/08	AUDI	RS4	"ROK"
BRV	353	4.2	04/04-09/04	AUDI	RS6	
BTR	240	4.2	03/07-06/09	AUDI	Q7	TDI
BVJ	257	4.2	05/06-08/11	AUDI	A6	
BVJ	257	4.2	06/06-10/08	AUDI	A6	"ROK"
BVJ	257	4.2	06/06-08/11	AUDI	A6	PR-F4S
BVJ	257	4.2	06/06-07/10	AUDI	A8	
BVJ	257	4.2	06/06-07/10	AUDI	A8L	
BVN	240	4.2	01/05-07/10	AUDI	A8	
BVN	240	4.2	01/05-10/07	AUDI	A8	TDI
BVN	240	4.2	07/05-07/10	AUDI	A8L	
BVN	240	4.2	07/05-10/07	AUDI	A8L	TDI
CAUA	260	4.2	06/07-03/12	AUDI	S5 COUPE	
CCFA	250	4.2	06/09-05/10	AUDI	Q7	
CCFC	250	4.2	05/10-		AUDI	Q7	
CCFC	250	4.2	05/10-		AUDI	Q7	"IND"
CDRA	273	4.2	11/09-06/12	AUDI	A8	
CDRA	273	4.2	07/10-06/12	AUDI	A8L	
CDSB	258	4.2	11/09-04/14	AUDI	A8	
CDSB	258	4.2	07/10-04/14	AUDI	A8L	
CEMA	257	4.2	02/09-		VW	MARINEM	TDI-CR-BIT
CFSA	331	4.2	05/12-		AUDI	RS4	TDI
CFSA	331	4.2	03/10-		AUDI	RS5	
CGNA	265	4.2	01/11-05/12	VW	TOUAREG	
CGNA	265	4.2	05/12-		VW	TOUAREG	FSI
CKDA	250	4.2	01/10-		VW	TOUAREG	TDI
CNDA	316	4.2	07/12-		AUDI	R8	
CTEC	283	4.2	09/13-		AUDI	A8	
CTEC	283	4.2	09/13-		AUDI	A8L