Mr.Wrong's B6 S4 Build - Project Atlas

Project Atlas

Last year in July, I got quite lucky and picked up one out of a handful(literally) B6 S4s in Atlas Gray. Yeah you heard it right Atlas Gray B6 S4, they do exist out there in the wild. I happened to be one lucky guy(out of very few).
Now a little lesson on the color itself and rarity of Atlas Gray B6 S4s. Atlas Gray is mostly known as B6 A4 Avant color. It was an option in a factory line up of colors for 2002 B6 A4 sedans and only a special order for same year B6 A4 Avants. For the following years 2003 through 2005, Audi decided to switch it up. Meaning, it was never offered for A4 sedans again as an option, unless you pony up and special order it, for A4 Avants though it became an optional color choice and hence quite a popular one at that time. Now on the other hand, Atlas Gray was never an optional exterior color choice for B6 S4s both sedans nor avants. Therefore the only way you could get your B6 S4 in this color is by special ordering it and paying up some extra on top. IIRC $2500. According to AOA, only five Atlas Gray B6 S4s were ever made for and sold in US market. Here’s the breakdown:

MY2004: 2 Manual Sedans, 1 Manual Avant
MY2005: 1 Manual Sedan(mine ;D), 1 Automatic Sedan

So technically mine is one of a kind or one out four sedans, one out of four manuals, one out of five Atlas Gray B6 S4s ever built for the US market. Now the true unicorn ladies and gentleman, to me at least, is the only Atlas Gray B6 S4 Avant! One of a kind anyway you look at it. Current owner is one lucky fella to have such a rarity in his stable.

The priority of this build thread is as follows:

  1. Maintenance
    First and foremost, I’ll be catching up to all of the maintenance that is overdue along with some preventative stuff, so I could sleep at night.
  2. Handling
  3. Performance
    I’ll be going all the way with this beast, but one step at a time.
  4. Aesthetics
    All of the cosmetic mods will be squeezed in here and there in between the above three stages, except for an expensive stuff, which will be left for the very last. At least that’s the master plan, but you never know when a great deal comes along that’s hard to pass.

I’ll be documenting every single change of my car as it happens with lots of pictures, part #s, reviews, etc… Hopefully this thread will be as exciting for you to follow as it is for me to build my dream B6 S4, perhaps daunting at times, but mostly fun :slight_smile: Keep in mind, I’m not here to gain approval of the masses, however constructive criticism and suggestions are always welcome. Furthermore whenever someone finds any of the information I put into this thread useful in some way or another and has a positive feedback, it’s always welcome like an icing on a cake :wink:

The car will not only be a garage queen, but will also be taken through different kinds of performance measurement methods to assess real world performance gains from each and all of the modifications.

Subject:
2005 Audi S4 sedan Quattro MT6
4.2L V8 DOHV 40V
340 hp @ 7000rpm
302 lb.-ft. @ 3,500rpm
GVWR 2230kg/4916lbs
Atlas Gray Metallic Exterior
Black Nappa Leather Interior
6-Speed Manual Transmission
Premium Package:

[]Glass Sunroof (W/Power, Tilt, Slide)
[
]Homelink ® Remote Transmitter
[]Auto-Dimming Interior Mirror W/Compass
[
]Auto-Dimming Exterior Mirrors
[]Memory For Driver Side Seat Adjustment
[
]Memory For Driver Side Mirror Position
[*]Light Sensor PackagePremium Audio Package:

[]Bose® Premium Sound System
[
]XM® Satellite RadioHeated Front Seats
Power Rear & Manual Rear Side Sunshades
Carbon Fiber Interior Trim

E0A = No special edition
7A0 = Without CD changer/CD player
4UB = Air bag for NAR
6XL = Exterior mirrors: with memory function, automatically dimming, electrically foldable/adjustable/heated
5SG = Left exterior mirror: flat
5RW = Right exterior mirror: convex (US) large viewing field
1KE = Disc brakes, rear
J1U = Battery 450 A (95 Ah)
1LJ = Disc brakes, front
1BD = Suspension/shock absorption for special sports design
3FE = Electric slide/tilt sunroof with sun screen/sunblind
5MK = Decorative inserts, carbon weave
7X0 = Without park distance control
4R4 = Power windows with comfort operation andcircuit breaker
F0A = No special purpose vehicle, standard equipment
8GH = Alternator 190 A
0G1 = Gearshift lever
0YM = Weight range 12 installation control only, no requirement forecast
0JL = Weight category front axle weight range 11
T79 = 8-cylinder gasoline engine 4.2 L unit 079.C (aluminum)
3NZ = Rear seat bench unsplit, backrest split folding
8EH = Bi-functional headlight with gas discharge lamp, for driving on the right(US design)
U1B = Instrument insert with mph speedometer, clock, tachometer and trip odometer
X9A = National sales program USA
1N3 = Speed-related variable steering assist (Servotronic)
2PL = Leather trimmed sports steering wheel for air bag system with “S” badge
8Q3 = Automatic headlight-range adjustment dynamic (self-adjusting while driving)
9Q4 = Multi-function display/on-board computerwith check control
8Z6 = Hot country
D5E = 8-cyl. gasoline engine 4.2 L/253 kW 40V multi-point injection base engine is T79
7Q0 = Without navigation device
CS1 = Alloy wheels 8J x 18
7K0 = Without tire pressure warning light
4X3 = Side air bag front with curtain air bag
2K4 = Standard bumpers
6R2 = Leather gearshift boot
3L4 = Electric seat adjustment for both front seats, drivers seat with memory system
4KC = Side and rear windows in heat-insulatingglass
3Y5 = Electrically operated roll-up sun screenfor rear window and mechanically operated for side windows
4K8 = Radio remote controlled central locking operated from inside, front and rear and separate trunk release “SZV”
5D2 = Carrier frequency 315 MHz
1SA = Without additional front underbody guard
0GM = Emission standard LEV 1
Q1E = RECARO sports seats, front
4GP = Windshield in heat-insulating glass withsunshield and viewing window for vehicleidentification number

Extras from PO:

[]Audi all-weather sport floor mats
[
]Pioneer head unit w/navigation
[]S4 brake caliper clips
[
]Front Euro License Plate Bracket
[]Tinted windows
[
]F&R red painted brake calipers
[]SS brake lines
[
]F&R drilled&slotted rotors
[*]Miro-111 19x9.5 ET40 on 245/35/19 Goodyear Eagle GT

Since everyone here loves pictures, and so without further delay:

Driving back home from Augusta, GA the day I purchased this gem :smiley:

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7953_zpsb6a3dd12.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7959_zps6e557df4.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/a554a0ac-5822-43b3-97ce-4940ca13ab49_zpsce0a70c0.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7962_zpseb71aa5b.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7963_zpsce475fb0.jpg

Couple of reflection shots of the Miro 111s as well as assistant perpetrator :wink:

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7907_zps1e7294bd.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7906_zpsba4ec323.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7890_zps3c3653d6.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7897_zps183861ca.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7898_zpsc7240485.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7903_zps86107385.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_7910_zps91c65e0c.jpg

And some pictures before it’s first wash:

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2766_zps68c4d52b.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2767_zpsfa73c35e.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2768_zps0432e735.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2769_zpsfe516af3.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2770_zpsd1a61030.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2771_zps6c0167c7.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2772_zpsc4e98cad.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2773_zpsade60953.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2774_zpsbeb22acc.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2775_zpsaddc2fb1.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2777_zps9142bcfc.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2778_zps510de8fe.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2781_zps23bebb8c.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2783_zps60f66c40.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2785_zps56c2b7c7.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2795_zpse9c394d1.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2787_zpsf3359bbd.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2796_zpsdce31617.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2797_zps13998167.jpg

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http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2800_zps835a7875.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2801_zpse2d0ad71.jpg

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/IMG_2804_zpsf867517c.jpg

Overall assessment of the S4 is it needs lots of TLC!!! I’m very anal regarding cleanliness and overall condition of my cars, so to average person it’s probably in a normal used condition ::slight_smile:
PPI performed by myself and with the help of Gerald Jones Audi for the compression and leakdown tests, which came out great by the way! No engine ticking or other abnormal sounds/noises during operation and no smoking from the tailpipes. Pretty much clean bill of mechanical health. I was quite pleased with that.
Clean title and body has no paintwork, except for the rear bumper, verified myself via paint meter. Exterior has a few very light scratches and a couple of light dings without any paint damage. No massive amount of rockchips as well from highway use, only found a handful on the front facia. Half rolled front fenders(literally), whoever did it, did it halfass way >:( So here’s what I’ll be doing in the near future: full detail, PDR, fix previous poor attempt at fender rolling as well as regular and preventative maintenance items.

Also this needs to be noted, it is one of the late built B6 S4s (09/22/04), I could tell by the obvious build date, as well as plastic mirror housings(instead of aluminum) and bright silver intake manifold just like on all of the B7s instead of gunmetal on 2004 and early build 2005 B6s.

Mileage at PPI 73372
Compression Test:
CYL #1=145 #2=150 #3=145 #4=140 #5=145 #6=145 #7=145 #8=140
Leakdown Test: 2% on all cylinders

To Do List:
Overdue Oil and Filter change ASAP with Mobil1 0W-40 Euro Formula and OEM filter.
Air Intake Filter
Cabin Air Filter
Coolant Expansion Tank
Coolant Flush w/OEM G13 or Motul - not sure which one yet, thoughts?
Spark Plugs
Fuel Filter
PCV
Valve Cover Gaskets
Valve Covers stripped and powdercoated

reserved3

reserved4

reserved5

Well decided to do an oil report on that overdue Castrol Syntec 5W-40 that the dealer service department used and according to car records, seems like it’s the only oil it’s ever been filled up with. For 7,625miles on that Castrol, doesn’t seem so bad. Blackstone Labs suggested for me to run it a little longer, but I decided against that and went with Mobil1 0W-40 European Formula. So we’ll see how it goes.

http://i30.photobucket.com/albums/c348/xMrWrongx/2005%20AUDI%20S4%20Atlas%20Gray/BlackStone%20Labs/BSL-OR-2014_11_13_zpsf915df98.jpg

Also, went out and ordered four of these bad boys from Northern Tool, three days later and they’re at my local store ready for a pick up:

http://i30.photobucket.com/albums/c348/xMrWrongx/Tools/image_zps827435e0.jpg

28 1/8" ground clearance should be more than enough to make things comfortable and double locking feature just for the peace of mind.

http://makeameme.org/media/created/you-got-hd.jpg

awesome man, I love reading build threads and seeing peoples progress. look forward to reading about your jewl.

Yummm a JHM built motor on that beauty will be even better!:slight_smile: keep up the great the work,and looks like u r loving your car!

WTF…I see nothing but ? marks…Boooo!!!

An interesting unicorn indeed! The B6 bodystyle still holds up after a decade or so. Nice looking car.

Nice find! in for updates

Yeah me too. I find it quite interesting and soak up all the knowledge from different build threads. I’ve been following yours as well, keep it up.

Yes guilty as charged I do enjoy it quite a bit hahaha JHM’s Built Motor would definitely be nice. However, that’s something only future will tell. For now I’m just trying to learn this car and bring it into tip top shape like my other B6 S4.

Hmm strange, everything is hosted on PB so not sure why you can’t see pictures Marcus. Does anybody else have problem with viewing pictures?

Yup, I believe it’s timeless just like E46 M3.

Thanks man! Yeah I’ve been slacking for the past month with all the holidays and other events. Not to mention I’ve come across a couple of unexpected obstacles while working on the car, I’ll post about that in a bit. I promise to deliver though :wink:

Yes x2

Lookin nice. Those comp numbers aren’t the best but they are consistent. Smart move on the oil. Changing it sooner is better then later. The oil is used for more then just lubrication on our motors so keeping it healthy is a must.

What do you project the future plans to be for the car after the health parts are changed.

I think it might be the service we have out here. They sort of watch and block some sites.

Thanks Justin! Well after all regular and preventative stuff is up to date, I’m going after best stock time. After new time is set, I already have plan and parts laid out to slap on it for more power and set new numbers :wink: Although, I could install all at once, but what’s the fun in that? I prefer a gradual route.

Might be, I think others are able to see pictures. At least I hope so lol

I can see them all. Car looks great.

Its our service. I saw the pics at work. Looks great!!

Here’s an interesting website regarding your vehicle’s options, which tells you how your Audi was optioned from the factory, Ingolstadt in my case. You could find a sticker with option codes on the first page of your service records manual or inside the trunk on the right side of the spare wheel well.
http://igorweb.org/equidec/default.aspx

E0A = No special edition
7A0 = Without CD changer/CD player
4UB = Air bag for NAR
6XL = Exterior mirrors: with memory function, automatically dimming, electrically foldable/adjustable/heated
5SG = Left exterior mirror: flat
5RW = Right exterior mirror: convex (US) large viewing field
1KE = Disc brakes, rear
J1U = Battery 450 A (95 Ah)
1LJ = Disc brakes, front
1BD = Suspension/shock absorption for special sports design
3FE = Electric slide/tilt sunroof with sun screen/sunblind
5MK = Decorative inserts, carbon weave
7X0 = Without park distance control
4R4 = Power windows with comfort operation andcircuit breaker
F0A = No special purpose vehicle, standard equipment
8GH = Alternator 190 A
0G1 = Gearshift lever
0YM = Weight range 12 installation control only, no requirement forecast
0JL = Weight category front axle weight range 11
T79 = 8-cylinder gasoline engine 4.2 L unit 079.C (aluminum)
3NZ = Rear seat bench unsplit, backrest split folding
8EH = Bi-functional headlight with gas discharge lamp, for driving on the right(US design)
U1B = Instrument insert with mph speedometer, clock, tachometer and trip odometer
X9A = National sales program USA
1N3 = Speed-related variable steering assist (Servotronic)
2PL = Leather trimmed sports steering wheel for air bag system with “S” badge
8Q3 = Automatic headlight-range adjustment dynamic (self-adjusting while driving)
9Q4 = Multi-function display/on-board computerwith check control
8Z6 = Hot country
D5E = 8-cyl. gasoline engine 4.2 L/253 kW 40V multi-point injection base engine is T79
7Q0 = Without navigation device
CS1 = Alloy wheels 8J x 18
7K0 = Without tire pressure warning light
4X3 = Side air bag front with curtain air bag
2K4 = Standard bumpers
6R2 = Leather gearshift boot
3L4 = Electric seat adjustment for both front seats, drivers seat with memory system
4KC = Side and rear windows in heat-insulatingglass
3Y5 = Electrically operated roll-up sun screenfor rear window and mechanically operated for side windows
4K8 = Radio remote controlled central locking operated from inside, front and rear and separate trunk release “SZV”
5D2 = Carrier frequency 315 MHz
1SA = Without additional front underbody guard
0GM = Emission standard LEV 1
Q1E = RECARO sports seats, front
4GP = Windshield in heat-insulating glass withsunshield and viewing window for vehicleidentification number