Some Guy's Mediocre S4 Build Thread

Thanks man!

Josh is busy, but since my car will most likely still be missing a heart on Saturday Matt offered me a ride down there. Not sure how I feel about going down that early but it might be nice! What time were you thinking of driving down?

This exchange happened on Audizine a few hours ago and I think it’s changed my mind about the SAI delete

[quote][quote]looks great, if i were you id do secondary air delete and inspect all the vaccum hoses, regret not doing it when i did my engine. now i have a leak somewhere in the pcv valve area and it pisses me off ! :smiley:
[/quote]
I will regret it too… and will continue to regret it while doing the rest of this project because I don’t want to pay an extra $50 just to have to reflash my car again to get the JHM tune with SAI delete. I really really really should’ve done it when I bought the tune because blockoff plates would be soooo easy to make utilizing the old ECG’s or whatever they’re called but… maybe I should stop being a little bitch and do it… I’ll decide later …lol
[/quote]
So I think I might actually just delete the SAI system and pay JHM for the SAI delete reflash later on. It’ll suck to drive around with that CEL right after doing all this maintenance but hey, masking tape over the CEL icon has always taken care of that problem for me in the past.

Has anyone else on here fabbed up some plated for the SAI delete? I figure that all I’d have to do would be to grind off the ECG mounting brackets and stick some aluminum behind them to block off the holes.

im in no rush. Might leave around 8 or 9 or 10

Or 11 or noon. Lol I’m not too huge on car meets but I am interested in meeting Matt

Imitation is the greatest form of flattery. You did a good job and it looks great. I also did a tiny strip down the sides of the manifold that goes between the sides of the intake manifold and the cylinder heads just because I had a lot of material left over. It seems to make a big difference on my car and it should help on yours.

I will regret it too… and will continue to regret it while doing the rest of this project because I don’t want to pay an extra $50 just to have to reflash my car again to get the JHM tune with SAI delete. I really really really should’ve done it when I bought the tune because blockoff plates would be soooo easy to make utilizing the old ECG’s or whatever they’re called but… maybe I should stop being a little bitch and do it… I’ll decide later …lol
[/quote]
So I think I might actually just delete the SAI system and pay JHM for the SAI delete reflash later on. It’ll suck to drive around with that CEL right after doing all this maintenance but hey, masking tape over the CEL icon has always taken care of that problem for me in the past.

Has anyone else on here fabbed up some plated for the SAI delete? I figure that all I’d have to do would be to grind off the ECG mounting brackets and stick some aluminum behind them to block off the holes.
[/quote]
Since I have the JHM SC, my SAI pump is already deleted but I want to make block off plates while I am doing my timing service right now too. There isn’t any need for the additional hoses and the combination valves since they don’t do anything any more. I figured that I can cut out small pieces of thin steel that I get from either Home Depot or if I can find some scrap around the house. Use the SAI gaskets as templates for the basic shape and the material doesn’t have to be very thick. Then drill holes in them for the bolts to go through and reuse the old gaskets. There was a local guy that replaced his engine and he made block off plates out of pieces of an old license plate that he had laying around for example.

So I think I might actually just delete the SAI system and pay JHM for the SAI delete reflash later on. It’ll suck to drive around with that CEL right after doing all this maintenance but hey, masking tape over the CEL icon has always taken care of that problem for me in the past.

Has anyone else on here fabbed up some plated for the SAI delete? I figure that all I’d have to do would be to grind off the ECG mounting brackets and stick some aluminum behind them to block off the holes.
[/quote]
Since I have the JHM SC, my SAI pump is already deleted but I want to make block off plates while I am doing my timing service right now too. There isn’t any need for the additional hoses and the combination valves since they don’t do anything any more. I figured that I can cut out small pieces of thin steel that I get from either Home Depot or if I can find some scrap around the house. Use the SAI gaskets as templates for the basic shape and the material doesn’t have to be very thick. Then drill holes in them for the bolts to go through and reuse the old gaskets. There was a local guy that replaced his engine and he made block off plates out of pieces of an old license plate that he had laying around for example.
[/quote]
I remember one guy making something like this for the 2.0t out of aluminum cans. Easy to cut with scissors and it worked out pretty well for him. Thought I think some slightly thicker steel would be a better long term solution.

I will definitely be doing the sides of the IM ports. Also I have plans to use a lot more of that heat shielding… :slight_smile:

As far as SAI deleting, I’m definitely gonna just grind off the old mounding brackets and cover the holes on the inside with some aluminium. May even weld it on if Martin let’s me borrow his welder.

What do you say man? Welding lessons?

Okay, can I just say… HOOOOOOOOOLYY SHIT!!! Jace (@BoostedAvant) is by far the most talented person behind a camera that I’ve ever seen! Here are some pics from a photoshoot we did two weeks ago

Que the pic whoring


https://c1.staticflickr.com/1/382/18514959393_aa67500002_h.jpg
IMG_3926-2 by Jace Stout, on Flickr

https://c1.staticflickr.com/1/524/19109425086_036d55acc9_h.jpg
IMG_3973 by Jace Stout, on Flickr

https://c1.staticflickr.com/1/522/18949445399_200ce40751_h.jpg
IMG_3898 by Jace Stout, on Flickr

https://c2.staticflickr.com/4/3932/18949630769_a26e3085a1_h.jpg
IMG_4183 by Jace Stout, on Flickr

https://c1.staticflickr.com/1/498/18948043750_b0f84f9bcd_h.jpg
IMG_4162 by Jace Stout, on Flickr

https://c1.staticflickr.com/1/371/18949617929_654c6256c9_h.jpg
IMG_4093-2 by Jace Stout, on Flickr

https://c1.staticflickr.com/1/465/19135752135_5fe47e24a5_h.jpg
IMG_4080 by Jace Stout, on Flickr

A few of Josh’s amazing Imola too


https://c2.staticflickr.com/4/3791/18949469569_f7402c9f7b_h.jpg
IMG_4046 by Jace Stout, on Flickr

https://c1.staticflickr.com/1/258/18514973173_8fcc4f599e_h.jpg
IMG_4007 by Jace Stout, on Flickr

https://c1.staticflickr.com/1/436/19135597105_e823651e9c_h.jpg
IMG_3994 by Jace Stout, on Flickr

Absolutely stellar work. I couldn’t be more impressed! Thanks again Jace [up]

I wouldn’t weld the pieces on. It would be better to just have something small that covers the holes and bolts on. Aluminum can be a bitch to weld since it melts at such a low temperature. It can be almost as frustrating as stainless steel.

Guess I’ll just make brackets out of the old mounts and stick metal underneath. Maybe put some JB Weld on them to hold the metal cover in place.

Ha no…we will fabricate something. Lol get outta here with your jb weld

Fine :stuck_out_tongue:

Gonna use these two thingies

http://i.imgur.com/NHamCHN.jpg

http://i.imgur.com/eYSoy3n.jpg

Hey, we have SAI block of plates if you are interested…

Oh really? I’ll pm you about them. I’m always down to do DIY ones though

I am getting the pricing right now, as we are getting ready to release them.

The DIY was is cool, but unless it is done right it can cause issues down the road.

Can’t wait to see what they look like! Thanks for letting me know you had them :slight_smile: You guys gonna include them with your supercharger kit in the future?

This! lol you can’t be using JBweld.

If you’ve got the original flanges all we have to do is grind off the tube, and use some scrap to weld over it.

We have laser cut pieces ;D

Laser beams you say?

Well I can’t compete. Best I can do is shine a laser pointed on it and make cutting noises.