The stock manifolds are not as bad as many people claim to be. Got to remember, our motors are only 2.7t motors, not much displacement going on in the combustion chambers. If you look at a stock 2.7t exhaust manifold yes they are small and the ports are nothing to be thrilled but look at whats been proven.
You say they you cant push more then 1 bar through them before becoming useless? Nope, stage 3 cars do 21 psi all day. Jays’s b5 pushed 30 on his. PSI does not matter, its about how much cfm . Jays B5 still has the stock manifolds and has yet to max those out.
At the end of the manifolds you notice they taper down. Most think this is restrictive but actually helps create velocity and momentum in the exhaust to further help spool the turbos. Thats how we make good torque with our motors and k04s are such a great street set-up
IMO with the tials, this is what I think the issue may be. The hotside looks like a k04, stock k04s on a stage 3 setup car runs out of steam around 5500rpms. the compressor side looks a little bigger but didnt take attention to the internals.
So my theory is they are over spinning a turbo that is flowing a little more cfm but is choking because of the hotside. the comp wheels is tool small design but compressor housing has the room for more. So they are spinning this little k04 pretty much with a over size housing and thats why they have to push 30-40 psi to make there “power”
Makes me want one just typing about it lol