2002 3.0 6MT Build

Well, when it rains it pours…
2 weeks before my flywheel went, I started to have a slight ticking…These are shots from the exhaust side, the culprit seems to be from a oil starvation, how? I don’t know. But good news is there is literally no build up at all my motors clean as hell. Bad news is service postion is required and might as well buy all new cams and followers instead of just doing the exhaust cams. And since my timing belt is due in 40k I might as well do that.

http://i1190.photobucket.com/albums/z457/A4QuattroV6/camshot2.png

http://i1190.photobucket.com/albums/z457/A4QuattroV6/camshot1.png

Dude that sucks.

What engine bank was it drivers or passenger. I am having a guess at passenger

Find out if audi had an updated pat number for this from their TSB

Yes, passenger side.

Thought so…my ticking noise was on that side as well. When i pulled apart the other head the cams looked fine. Might inspect the head that still on the dead engine.

Most of the cases i have heard about are on that side, it is interesting…but not cool

WOW, So i pick my car up from shop, clutch feels great it grabs really good!
I will review more after I break it in.

My bad for the earlier rant if you read that, problem solved except my speed sensor forgot to be hooked up, ill head back in tomm and do that and bleed clutch again cuz it feels like might have a little air in it. Then ill head to dealer for the TSB on these cams.

I was trying to get that color blue.

I would like to paint mine this color now that I’ve found a more favorite blue.

http://i1108.photobucket.com/albums/h411/halo549b/582066_10150901390637531_865529508_n.jpg

That is a damn good looking dark blue, I wonder what the name of it is? As far as a darker blue thats probably going to be a favorite of mine, but as for lighter blue’s this is my new favorite, called Sprint Blue…

http://i1190.photobucket.com/albums/z457/A4QuattroV6/DSC01523.jpg

probably Estoril Blue

Or this Blue and car.
Is this the same car? RS4?

http://i1108.photobucket.com/albums/h411/halo549b/RS40012.jpg

no that is a Sprint Blue B7 RS4. The Sprint Blue car above is a B8 S4.

The darker blue SQ5 up above on Halo’s post is Estoril.

A43Go6MT PIC is an S4.

My PIC is the RS4.

Clutchmasters (SACHS) Stage 2 FX200 and Steel Flywheel ( 21lbs) REVIEW

 I've driven about 300 miles on my clutch so far and have loved every minute of it.  At first I was very hesitant to even install an aftermarket clutch which is why I had 2 ordered, stock and stage 2. But my mechanic suggested not installing the dual mass flywheel and the clutchmasters is actually made by Sachs which helped to reassure me on quality of an aftermarket part which was one of my concerns, so with those reassurances I went with it. I think the Single mass flywheel is a definite MUST and should be the first upgrade that is done to any manual 3.0 no matter if you plan to do any other upgrades or not. 

The clutch pedal is slightly stiffer but nothing at all uncomfortable, only SLIGHTLY stiffer. Engaugment point is all the way on the floor which is different, can’t say if that’s good or bad. There is a ever so slight chatter in 1st gear and occasionally in 2ND depending on how much power you give it and what RPMS your shifting at. The very first thing I noticed is that it grabs significantly faster than OE, and quite a bit harder, but nothing uncomfortable and it depends on how hard you are driving it.

I think one of the major downfalls of the 3.0 is its off the line response, The light weight flywheel is the best part about this, at 5lbs lighter than stock it is VERY noticeable on take off and acceleration gain. The car feels much more response and the revs shoot up significantly faster. I have not, and will not ever launch my car but off the line is extremely faster than OE. I wish i could find another stock 6MT to go up against to compare with in a little video, but that might be hard to do given the small population of Reno, and the only 3.0’s I’ve seen are auto’s. Maybe I’ll make a video if desired, not sure how much it will show since I did not make a before video, so we’ll see.

Overall I’m extremely satisfied with the setup. I still have some break in time to go but I feel like the car is just begging to be given some more go power to pair up with this clutch. I would love to see it chipped, with a few other mods. I have yet to install my intake spacers and zingo mod. But hopefully will soon when i get my exhaust cam replaced.

Also I do have JHM SS and solid linkage kit which paired exteremly well and just made the clutch function even more properly than it would have with OE setup. It almost feels like the gear ratios have changed, or the flywheel is allowing me to notice the ratios now and the power band has increased all throughout. All in all I love it and the extra money was well spent. So for now that’s it, I’ll add more if necessary after further break in.

Nice write up…I wish I had a manual, stupid australian market

Thanks Lout! It would be bad ass if you swapped because you would be the only 6MT!, I bet it would increase the value of your car too.

UPDATE!

I ordered my new exhaust cams, lifters, seals, and gaskets. Also decided I to get a timing belt kit from JHM since I’m already paying to go into service postion and I’m due in another 25k anyways. I can’t wait to hear this baby puur again. I used to not even hear the motor while I was in the cabin, since the ticking started about a month ago it has been getting louder ever since. #$*@ Audi for not recalling those cams.

Further Clutch Review
Now that my clutch is broken in, its sooo smooth when driving normal, you can’t even tell its stage 2, untill you step on it :slight_smile: then its GRAB and GO. I’m sooo tempted to get a tune… Also I forgot to mention reverse on this clutch is so weird I still haven’t figured it out, it just seems to be really fast and impossible to not let it chatter. Its easy while driving forward to not have chatter but reverse it seems impossible. Had I known there was going to be slight chatter I would of just held off for a lighter flywheel from JHM. So anyways for further people who plan to upgrade their clutch, if I had to do it over again, I would be more patient and bought JHM’s setup. Its still a great setup and I love it, but definitly go JHM.

JHM Timing Belt Kit

http://i1190.photobucket.com/albums/z457/A4QuattroV6/tbkit.jpg

Exhaust cams, lifters, seals, gaskets, and anti-freeze.

http://i1190.photobucket.com/albums/z457/A4QuattroV6/cams.jpg

Cams look so cool…did you get them from GAP.

Word of advice when putting the cam gears back on make sure that the screws holding them on are torqed correctly and have loctite on them for good measure. These are the screws that slowly came loose and caused my engine failure

Thanks Lout! Yea the cams do look really cool, and yes I did use genuineaudiparts. I pretty much use them for everything thats not JHM and even with the timing belt I used the JHM kit because its all from the Schaffler group which is Luk and other stuff thats all OEM.

I can’t wait to get this stuff in I have so many new parts now i need to get them installed! I still haven’t put my control arms or tie rods in yet, lol Been slackin on the car cuz my summer classes are killin me, hoping to put her in the shop this next week. Looks like I might have to go to the stealership because nobody wants to install internal engine parts that I’ve bought…lame.

Apt. set for Monday morning at the VW dealer. They have a really good labor rate and I’m assuming they are qualified. Right now I have it set up to get fully back up to date on service…

Timing belt kit, Both Exhaust Camshafts and all 12 exhaust lifters, all gaskets and seals, JHM intake spacers, 034 Control Arm kit and solid tie rods, new toyo proxes 4’s… I can’t wait to see how she feels!

Does anyone know if my clutch pedal should have play in it for the first like 2 or 3 inches before it gives resistance? I heard that with a new slave you should power bleed it again after driving it? But the shop that did the clutch told me I didn’t need to and for some reason I just dont believe them.

Update:
A very cool peice of info I found out when dropping my car off at VW yesterday. They warranty their labor for 3 years and 50,000 miles, AND warranty the parts I bought for 12mo. pretty cool I think since most places won’t give any warranty when bringing your own parts.

Very cool. Get that in writing or find the T&C’s for the warranty provided