Below I have added some along the way build pics I took randomly. So much work was spent putting this car back together to look new again… I failed hard during the rebuild process and stripped / warped BOTH HPFP fittings. The large ones that are non-replaceable and come with the HPFPs! Thankfully the dealer was able to hook me up with some old ones of a blown 4.2 FSI they had out back for free. The new axle and knuckle took forever, I would say that blown axle cost me in total $600 (used axle, knuckle, and upper CAs) and 10 hours to repair. But done and done. Clear Bra is on and need to put the V10 badges on tonight with 3M # 08069, clean up the car a lil bit and take some exterior shots. Random Order:
Preliminary parts pile, new cabin filters, oil fitlter, IM, headlights, JHM spacers, double IM gaskets, new HIT injectors from FCP, etc…
https://i.imgur.com/ncJbbcs.jpg
Old Grill surround chrome was all bubbling and such, found a new OEM replacement for a 2005 a6 on ebay for $60
https://i.imgur.com/GpaiA0h.jpg
Painted grill with rustoleum 8 coats
https://i.imgur.com/M2C2Sdm.jpg
New Chrome on painted grill
https://i.imgur.com/FyAuOqh.jpg
Installed on freshly painted bumper. Note, paint shop lost my tow hook cover
https://i.imgur.com/R3rRc6E.jpg
https://i.imgur.com/SdfX9kp.jpg
New knuckle, axle and new FL wheel bearing / axle catastrophe BS. Top axle inner boot you can see the tear. Replacement rusty axle from wolf auto, but is S6 part numbered
https://i.imgur.com/GzJVgwA.jpg
https://i.imgur.com/CpJ0hqK.jpg
My friend’s Paint Correction “stuff”
https://i.imgur.com/rmeYKMH.jpg
Horn Re-location where SAI pump was
https://i.imgur.com/DTCds9S.jpg
Found some more original OEM parts! Like from 2007! :-\
https://i.imgur.com/Vn103KY.jpg
Sanded the hell out of the fogs again and re-cleared again to prep for clear bra
https://i.imgur.com/f2w5tCo.jpg
Symposer delete and all holes watertight sealed up
https://i.imgur.com/W7TOzJM.jpg
https://i.imgur.com/vDjJ4WF.jpg
https://i.imgur.com/ftsWori.jpg
Old OEM stamped Hitachi injectors removed - likely 65K on them
https://i.imgur.com/OQFVNat.jpg
https://i.imgur.com/cW8cC6U.jpg
Painted the new IM, old y-pipe, and PCV bracket Cast Aluminum. JHM Heater DEL
https://i.imgur.com/Q1Be236.jpg
https://i.imgur.com/yVQbvTA.jpg
Re-taped rear S6 badge w/ 2" electrical tape “we’ll will see how this holds up”
https://i.imgur.com/2bN9kNF.jpg
High Temp Prime and paint the S flag on beauty cover
https://i.imgur.com/4yl0ycK.jpg
You want this tool if you put on your IM and then realize the fuel lines under / behind it are loose
https://i.imgur.com/cTDU5Ki.jpg
Engine PCV oil crush gasket, new figure 8 o-ring, and rear oil housing o-ring
https://i.imgur.com/7hycKaP.jpg
https://i.imgur.com/qqhRcWi.jpg
SAI pipe removed, new OEM serp belt, and re-routing of vac lines. Note upper left HPFP larger tube is off angle, this leaked and I had to replace this copper fitting mentioned above. The Fuel Pressure relief valve as they call it.
https://i.imgur.com/qOXjcsA.jpg
Windshield Washer reservoir modification and new o-ring to seal
https://i.imgur.com/pLXvEY4.jpg
https://i.imgur.com/fThNY05.png
Dog and blue balls
https://i.imgur.com/wRAalf2.jpg
Teaser Pic, more to follow
https://i.imgur.com/5KTgnyM.jpg
The next project for this weekend
https://i.imgur.com/HVazvB4.jpg